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Clymer Manuals Kawasaki KZ650 1977-1983 M358
Clymer Kawasaki KZ650 1977-1983 repair manual is written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul of your Kawasaki KZ650 1977-1983, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Expendable supplies / Tools / Serial numbers / General specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Starter / Charging system / Engine / Engine noises / Excessive vibration / Lubrication troubles / Fuel system / Clutch / Transmission / Brakes / Lighting system / Fuses / Wiring / Front suspension and steering / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service intervals / Tires / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Drive chain lubrication / Contact breaker points lubrication / Periodic maintenance / Drive chain cleaning and lubrication / Clutch adjustment / Camshaft chain tensioner adjustment / Fuel system cleaning / Fuel shut off valve / Air filter / Tune-up / Valve clearance measurement and adjustment / Spark plugs / Breaker point inspection and cleaning / Contact breaker points gap / Ignition timing / Initial carburetor mechanical synchronization / Carburetor idle speed lubrication / Carburetor final synchronization Storage / Specifications
CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine / Cylinder head / Valve and valve components / Camshaft / Camshaft chain / Cylinder / Pistons and connecting rods / Piston rings / Ignition advance mechanism / Alternator / Oil pump / Oil pressure relief valve / Secondary shaft and starter motor clutch / Crankcase / Crankshaft / Kickstarter / Break-in / Specifications
CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch release mechanism / Clutch cable / Drive sprocket / Shifting mechanism (external) / Transmission / Gearshift drum and forks / Specifications
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetors / Fuel shutoff valve / Fuel tank / Exhaust system / Air injection system / Specifications
CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Battery / Alternator / Voltage regulator (1977) / Rectifier (1977) / Voltage regulator/rectifier (1978 and later) / Ignition system / Ignition coil / Ignition advance mechanism / Spark plugs / Starting system / Lighting system / Horn / Fuses / Specifications
CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Specifications
CHAPTER NINE / REAR SUSPENSION
Rear wheel / Rear hub / Sprocket assembly / Drive chain / Rear swing arm / Shock absorbers / Specifications
CHAPTER TEN / BRAKES
Front disc brakes / Front brake pad replacement / Front calipers / Front brake hose replacement / Rear drum brake (Model B) / Rear disc brake (Models C and D) / Rear master cylinder / Rear brake pad replacement (Model D) / Rear caliper (Models C and D) / Brake disc (front and rear) / Bleeding the system / Specifications
CHAPTER ELEVEN / FRAME
Kickstand (sidestand) / Footpegs / Centerstand / Frame / Specifications
SUPPLEMENT / 1980 AND LATER SERVICE INFORMATION
INDEX
WIRING DIAGRAMS
Models covered:
1977 1978 1979 1980 1981 1982 1983 Kawasaki KZ650B KZ650 KZ 650 B
1977 1978 1979 1980 1981 1982 1983 Kawasaki KZ650C KZ650 KZ 650 C (Custom) KZ650C 650C
1977 1978 1979 1980 1981 1982 1983 Kawasaki KZ650D KZ650 KZ 650 D (SR) KZ650SR 650SR
1977 1978 1979 1980 1981 1982 19833 Kawasaki KZ650E KZ650 KZ 650 E (LTD) KZ650LTD 650LTD
1977 1978 1979 1980 1981 1982 1983 Kawasaki KZ650F KZ650 KZ 650 F
1977 1978 1979 1980 1981 1982 1983 Kawasaki KZ650H KZ650 KZ 650 H (CSR)
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